:	Apr 24, 2007

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Disconnect the battery ground cable.

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Remove the engine cover.

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Remove the cooling fan shroud.

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Remove the auxiliary battery tray.

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Remove the accessory drive belt.

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: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. Raise and support the vehicle.

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Remove the LH front wheel and tire.

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Remove the fender splash shield lower trim panel.   Remove the 4 clips.

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Remove the front LH fender splash shield.

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Remove the upper arm and brake line heat shields for access.   Remove the 3 nuts.   Remove the 3 bolts.

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Release the charge air cooler inlet pipe.   Remove the two retaining bolts.   Remove the retaining nut.

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Disconnect the charge air cooler inlet hose.   Loosen the clip.

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Disconnect the charge air cooler inlet hose.   Loosen the clip.

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:   Use Snap-on 10mm Torque Adaptor (Tool no. FRDHM10) and Snap-on 4 inch extension (Tool no. FXK4) to remove the power steering pump rear retaining bolt. Remove the power steering pump rear retaining bolt.   Reposition the charge air cooler inlet pipe to gain access to the power steering pump retaining bolt.

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: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. Lower the vehicle.

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: If power steering fluid comes into contact with the paintwork, the affected area must be immediately washed down with cold water.   : Make sure the timing blade on the high-pressure pipe union is not damaged. Disconnect the power steering high-pressure pipe union.   Remove and discard the two sealing washers.   Install blanking caps to the exposed ports.   Allow the fluid to drain into a container.

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: If power steering fluid comes into contact with the paintwork, the affected area must be immediately washed down with cold water. Disconnect the power steering pump supply hose.   Clamp the power steering pump supply hose to minimise fluid loss.   Install blanking caps to the exposed ports.

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Remove the power steering pump.   Remove the 3 power steering pump front retaining bolts.

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Install the power steering pump.   Install the 3 power steering pump front bolts and lightly tighten, then back off each bolt a 1/4 turn.

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: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. Raise the vehicle.

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:   Use Snap-on 10mm Torque Adaptor (Tool no. FRDHM10) and Snap-on 4 inch extension (Tool no. FXK4) to install the power steering pump rear retaining bolt. Tighten the power steering pump rear retaining bolt to 22 Nm (16 lb.ft).   Reposition the charge air cooler inlet pipe to gain access to the power steering pump retaining bolt.   To make sure the power steering pump rear retaining bolt is torqued to the correct specification. Using the Snap-on 10 mm torque adaptor, the Snap-on 4 inch extension and a torque wrench the following calculation steps must be followed.   Step 1. Multiply 22 Nm (16 lb.ft.) by the effective length of the torque wrench (1).   Step 2. Add the effective length of the Snap-on tools (2) to the effective length of the torque wrench (1).   Step 3. Divide the total of step 1 by the total of step 2.   Step 4. Set the torque wrench to the figure arrived at in step 3.   Tighten the power steering pump rear retaining bolt to the torque given by the calculation.

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: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. Lower the vehicle.

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Tighten the power steering pump front bolts to 22 Nm (16 lb.ft).

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Connect the power steering supply hose.   Remove the blanking caps from the ports.   Remove the hose clamp.

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: Make sure the timing blade on the high-pressure pipe union is correctly seated. Connect the power steering high-pressure pipe union.   Remove the blanking caps from the ports.   Install new sealing washers.   Tighten the union to 25 Nm (18 lb.ft).   Remove the container.

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: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. Raise the vehicle.

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Connect the charge air cooler inlet hose.   Tighten the clips.

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Secure the charge air cooler inlet pipe.   Install the two retaining bolts.   Install the retaining nut.   Tighten to 10 Nm (7 lb.ft).

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Install the upper arm and brake line heat shields.   Install the 3 bolts.   Install the 3 nuts.

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Install the fender splash shield lower trim panel.   Install the 4 clips.

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Install the front LH fender splash shield.

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Install the wheel and tire.

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: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. Lower the vehicle.

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Install the accessory drive belt.

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Install the auxiliary battery tray.

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Install the cooling fan shroud.

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Check and top-up power steering fluid level.

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Install the engine cover.

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Connect the battery ground cable.